Atlas™
Atlas™ Structural Integrity Pipe Repair Systems Selangor, Malaysia, Kuala Lumpur (KL), Puchong Services | Sceptre Power Sdn Bhd
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Atlas-Data-Sheet.pdf (426.71 KB)
Description

Following the ASME PCC-2 and ISO 28417 standards, the moisture-cured Atlas™ composite repair system reinforces defective pipelines and piping systems by containing hoop and axial loads. Consisting of high-strength proprietary carbon fiber reinforcement, it is easy to install and sets within minutes.

Typical Uses:
  • External corrosion and pitting
  • Dents, gouges and scratches
  • Welds and other manufacturing flaws
Technical Specs

Mechanical Properties

Attribute–Tensile Modulus
Method– ASTM D3039
Value– 9.7 x 106 psi

Attribute–Poisson's Ratio
Method–ASTM D3039
Value–0.15
Thermal Properties

Attribute–Thermal Expansion
Method–ASTEM E831
Value–0.208 μm/m/C°

Attribute–Glass Transition Temperature
Method–ASTM E 1356
Value–105°C

Attribute–Max Operating Temperature
Method–ASME PCC-2
Value–85°C

Attribute–Application Temperature
Value–55°F to 120°F     7°C to 49°C
   
System Properties

Attribute-Ply Thickness
Value–15 mils (0.38mm)

Attribute–Working Time
Value–40 minutes at Ambient

Attribute–Set Time
Value–1 hour

Attribute–Cure Time
Value–24 – 72 hours

Attribute–Shelf Life
Value–1 year

Attribute–Available Widths
Value–4, 6 and 12 inches
 

Installation

1. Surface Preparation

Remove all soft coatings and media blast the pipe to a 2.5 mil profile (NACE 3 minimum). Wipe the surface with a solvent such as Acetone, Toluene, or MEK.
   
2. Load Transfer Filler

Mix the putty or paste until uniform in color and apply to any defects. Shape the filler to near net surface profile of pipe.
   
3. Adhesive Primer

Mix equal parts of the adhesive primer until uniform. Apply the primer to the pipe surface, ensuring a minimum of 30-mil coverage. Allow the primer to sit until a “peanut butter” thickness is achieved.
   
4. Preparing the Wrap

Mix epoxy parts A and B for at least 2 minutes. Apply the mixed resin onto the fabric evenly distribute on the fabric. Roll up the fabric and transfer to the prepared pipe.
   
5. Apply Wrap to Pipe

Apply cloth tightly around pipe and continue wrapping until designed layer count is achieved.
   
6. Constrictor Wrap

Tightly apply 4-6 layers of constrictor wrap over the repair. Then, perforate the surface of the wrap. Allow 2 hours for curing.
   
7. Topcoat Application

After the epoxy has cured, remove the constrictor wrap. Apply a topcoat to the repair area, as applicable.

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